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Laserscan

DESKSCANNER

Automatic desktop scanner for check of internal surface of small pipes, stators and other objects with a form of cylinder.

MEASURABLE PARAMETERS

Measurement in horizontal and vertical cross-sections of:

  • Internal diameters
  • Ovality
  • Height
  • Distance between peaks and troughs of the profile
  • Deviation from the form
  • Comparison with a reference model (DXF file or tolerance table)
  • Statistics on batch quality

FEATURES

  • Non-contact optical measurement
  • Accuracy ± 0,01 mm
  • Rotary conveyor for pipe loading/unloading
  • High performance
  • Inner diameter from 20 mm
  • Pipe auto-centring
  • Self-diagnostic and safety algorithm
  • Pairing with external robots for loading/unloading
  • Manual and automatic mode
  • Light safety barriers by PILZ

APPLICATION

Check of geometry and quality of internal surface of stators, pipes, couplings and cylinders during manufacturing or final tests.

  • Operation in continuous mode 24/7
  • Working in harsh conditions
  • Measuring process is synchronized with the robots

DESCRIPTION

The scanner quickly and with a high accuracy measures geometrical parameters of the internal surface profile. Measurements can be made in as many cross-sections as necessary in both manual and automatic modes.

Having a high performance, the system secures 100% check of the pipes, enables to inspect up to 1500 objects in an 8-hour shift. High performance is achieved by two-position rotary conveyor. An operator loads an object into the system. The object is auto-centred and fixed. Pressing the pedal moves the part to the inspection zone. During inspection, the operator can insert the next object in the second loading position of the rotary table.

The internal surface is checked by the optical triangulation gauge. The gauge scans needed cross-sections according to a chosen scenario.

Emergency stop button launches the safety algorithm in case of any troubles.

The scanner meets the high requirements of European standards of personnel safety. The light barrier eliminates any risk of access to the rotary table area during the conveyor rotation.

The system can be adapted to your type of cylindrical parts.

SPECIFICATION

  • Inner pipe diameter: 20 … 65 mm (optionally 12 … 250 mm)
  • Outer pipe diameter: 75 … 90 mm
  • Pipe height: 20 … 275 mm
  • Vertical resolution: 0,5 mm
  • Angle resolution: 0,1°
  • Diameter measurement accuracy: 0,01 mm
  • Compressed air: 4 … 8 bar
  • PC requirements: Windows 7 64x and higher, USB plug
  • External interfaces: Ethernet, TCP/IP, Wi-Fi
  • Ambient temperature: −20 … +65 °C
  • Air humidity: less than 98 %
  • Power: 220 V, 50 Hz, 200 W
  • Overall dimensions: 660 × 350 × 1100 mm
  • Weight: 200 kg
  • Warranty: 2 years

DOCUMENTATION

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