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Laserscan

MICRO

PROBIUS MICRO is an optical system for measuring the inside of smooth and rifled pipes with small bores, from 15 to 35 mm. A probe with a rotating laser scanner travels inside the pipe and captures the full profile of each cross-section with 20,000 points per revolution. It is used for quality control of parts with a smooth or profiled inner surface, and to check the geometry and wear of profiled pipes and extruders.

MEASURABLE PARAMETERS

  • inner diameter (maximum, minimum and average)
  • deviation from roundness (ovality)
  • width of the profile elements (grooves and lands)
  • height of the profile elements
  • deviation of the profile from the reference

HOW IT WORKS

  • the probe is inserted into the pipe and centred by interchangeable spacer rings
  • the operator moves the probe by its cable to each control section
  • the rotating laser scanner makes two full turns and captures the complete cross-section profile
  • the software calculates the diameter, ovality and profile dimensions and compares them with the tolerances for that pipe type

SPECIFICATION

  • inner diameter: 15, 20, 23, 25, 30 or 35 mm (±2 mm); each probe covers one diameter
  • pipe length: up to 5 m
  • distance from the pipe end to the first measured section: 60 mm
  • angular resolution: 20,000 points per revolution
  • inner diameter accuracy: ±0.01 mm
  • roundness accuracy: ±0.01 mm
  • profile shape accuracy: ±0.03 mm
  • profile element width accuracy: ±0.05 mm
  • power: 110 V 60 Hz or 220 V 50 Hz, no more than 60 W
  • operating temperature: +5 to +65 °C
  • humidity: up to 98% at +35 °C
  • laser: 660 nm, class 3R

SOFTWARE

  • database of pipe types with nominal values and tolerances
  • control sections set by the first and last point and the step between them
  • live view of the inner surface profile
  • width of each groove checked, with in-tolerance values in green and out-of-tolerance values in red
  • report archive with charts for each pipe
  • tools to filter data, exclude bad zones (such as dirt in grooves), recalculate diameters and measure distances by hand
  • printable reports with out-of-tolerance results highlighted in red

FEATURES

  • non-contact laser measurement of the full cross-section
  • calibration stand with five certified rings for each probe; calibration is saved in the probe's memory
  • portable kit in a carrying case; connects to any Windows PC over Ethernet
  • 2-year warranty from commissioning

DELIVERY SET

  • measurement probe for the diameter specified in the order
  • communication unit, power supply and connection cable
  • 3 spacer rings per diameter
  • calibration module with calibration rings and stopper
  • software, user manual, quality and calibration certificates
  • carrying case

DOCUMENTATION

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